One of the main reasons for valve casting manufacturer being vital in very short time is that it can make valves with any complex shapes, any patterns and shapes. Using a mold to build these tools gives you more freedom to create different types of valves with more complex parts. Casting valve is one of the solutions for many companies in cost effective.
Casting process is better than other shaping processes like forging, welding, stamping, rolling, extroying, etc. The important reasons for the casting process are:
Due to physical properties, some metals can be inserted only because they cannot be made again in bars, rods, plates or other shapes.
This is a highly adaptable process for mass production requirements. A large number of a casting valve can be produced easily and quickly. for example; The mass production of cast engine blocks and transmission cases very fastly and take less time in the automotive industry.
Some light metal alloys can be produced only as castings due to their related strength and weakness.
Casting Vs Other processes
It is a fact that in some process, casting process should give way to other methods of construction, which are more efficient and easy. For example, in the forging steel helps to develop the strength and rigidity of fiber, machining produces smooth surfaces and dimensional accuracy, otherwise it is not obtained, an easy way to build wrought or cast products in welding complex structures. When stamping produces lightweight sheet metal parts.
- You can make many types if valves by using metals and alloy. Apart from this, since the forging valve does not require that much labor, helps in reducing the cost of casting fees, especially when making complex-shaped valves.
- The casting valves have an easy way which is time – consuming also and it replacement parts when the current valves of the system get damaged and interrupted that is the important point about it.
- Best thing about Metal castings valves is its size which is accurate.
- Under normal situation, metal molding has a more accurate shape as comparison to other ordinary forging and welding parts of machine.
- Consumption of material of overall economic performance, energy and casting is less than other metal methods.
- Metal casting in general machinery is upto 40% to 80% of the quality, whereas the manufacturing cost of the machine’s total cost is only 25% to 30%.
The reasons for low cost of casting valves are as follows:
A. Methods of production are flexible, mass production can be arranged in the form of mechanized production.
B. Waste and outdated metal material and renewable resource cabs should be used.
C. Compared to forging, the power consumption in metal casting is low.
D. Casting valve has perfect dimensional accuracy, its allowance is also small, and it saves lots of processing time and also metal content.
The above analysis is the main advantage of metal casting, and they are also the main reasons which make metal molding so popular.
